Saint Productions SP2000 Manuale di Servizio

iSP-2000/X-YAutoCam™ PedestalOperation, InstallationAnd Maintenance(pn AB-300101 for sn 80xxxx0020 - 021601)

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SP-2000/X-Y Maintenance And Repair4-34 User ManualThe Targeting SystemThe targeting system in the pedestal consists primarily of the Dolly Board and t

SP-2000/X-Y Maintenance And RepairUser Manual 4-35The Dolly Board has an Auto Setup feature. After each successful targeting operation, the voltage ex

SP-2000/X-Y Maintenance And Repair4-36 User ManualBrushless MotorsSeven brushless motors and their switching drivers are used in the SP2000/X-Y. One

SP-2000/X-Y IndexINumerics4-Channel Board, Theory Of Operation 4–35AACP-8000 System 1–16Active Lights 2–9Applications 1–16ACP-8000 1–16AutoCam Philoso

SP-2000/X-Y IndexIIMMaintenance 4–6Checking The Wheels 4–18Claning Targets 4–6Cleaning Slip Rings 4–16Cleaning Target Sensors 4–14Collision Bumper 4–8

SP-2000/X-Y IndexIIITarget Sensor Calibration 4–26Target Sensors, Cleaning 4–14Target Sensors, Lowering 4–34Targeting 2–11Targeting System, Theory Of

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User Manual 1-11 Safety & Introduction

SP-2000/X-Y Safety & Introduction1-2 User ManualSafety IssuesSafety issues including important warnings, risks and related topics are covered in t

SP-2000/X-Y Safety & IntroductionUser Manual 1-3Other E-StOP SwitchesAn E-Stop switch for each pedestal (of the type shown below) is installed at

SP-2000/X-Y Safety & Introduction1-4 User ManualWARNING! - Always set the column to minimum height, turn power off and engage the two locking pins

SP-2000/X-Y Safety & IntroductionUser Manual 1-5CAUTION - Depending on your choice of equipment, the pay-load in your application may be over 300

SP-2000/X-Y Safety & Introduction1-6 User ManualSafe Operating Zone And Pedestal FootprintThe safe operating zone for personnel is a minimum of 3

SP-2000/X-Y Safety & IntroductionUser Manual 1-7Warning SignsWarning signs should be displayed prominently in the workplace as a reminder to train

SP-2000/X-Y Safety & Introduction1-8 User ManualCollision Bumper And Bumper OverrideThe skirts around the base of the pedestal contain a collision

SP-2000/X-Y Safety & IntroductionUser Manual 1-9HOWEVER, THIS IS FOR EMERGENCY OPERATION ONLY BECAUSE THE BUMPERS ARE NO LONGER ACTIVE AND WILL NO

iiSP-2000/X-Y PedestalSafetyIMPORTANT!: Read the Safety Section starting on page 1-2 before installing or using this equipment, or attempting any adju

SP-2000/X-Y Safety & Introduction1-10 User ManualManual OutlineChapter 1 This chapter covers important safety issues and gives an overview of the

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SP-2000/X-Y Safety & Introduction1-12 User ManualThe SP-2000/X-Y Servo PedestalThe SP-2000/X-Y is a freely navigating XY servo pedestal designed t

SP-2000/X-Y Safety & IntroductionUser Manual 1-13The SP-2000/X-Y has an extremely stable two-stage column. A rigid triangular bearing arrangement

SP-2000/X-Y Safety & Introduction1-14 User ManualAutoCam PhilosophyThe underlying goal of AutoCam is to build on the proven operating practices of

SP-2000/X-Y Safety & IntroductionUser Manual 1-15big difference is that at the touch of a finger, not one but up to eight cameras can now be contr

SP-2000/X-Y Safety & Introduction1-16 User ManualTypical ApplicationsThe SP-2000/X-Y servo pedestal will typically be installed with the HS-2010R

SP-2000/X-Y Safety & IntroductionUser Manual 1-17Typical System ConfigurationThe diagram below illustrates the interconnection of a typical AutoCa

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User Manual 2-12 Operation

iiiCritical Data For SP-2000/X-Y* NOTE: In a typical system, the AC power consumption of the pedestal, head and rack mount power supply combined is 10

SP-2000/X-Y Operation2-2 User ManualIntroductionThis chapter covers operation of the pedestal and is limited to the switches, con-trols and other feat

SP-2000/X-Y OperationUser Manual 2-3OrientationAs an aid in operating and maintaining the SP-2000/X-Y, it is useful to define the orientation of the p

SP-2000/X-Y Operation2-4 User ManualPowering Up The SP-2000/X-YA relay latching circuit ensures that if power is lost (even momentarily) the ped-estal

SP-2000/X-Y OperationUser Manual 2-52. Press the Standby/Charge (yellow) button and hold it until the relay latches and the yellow light stays on. If

SP-2000/X-Y Operation2-6 User ManualEmergency STOP SwitchesIn an emergency, a pedestal can be stopped and disabled immediately by press-ing down on an

SP-2000/X-Y OperationUser Manual 2-7After clearing the cause for the emergency stop, release the E-STOP switch that was activated. On the pedestal, tw

SP-2000/X-Y Operation2-8 User ManualDirection IndicatorsOn each wheel assembly, the direction indicator shows which way the wheel is oriented. The red

SP-2000/X-Y OperationUser Manual 2-9Pedestal Active LightsOn the North, East and West corners of the pedestal, a pair of green lights will flash to in

SP-2000/X-Y Operation2-10 User ManualUsing The MCB ControllerThe MCB controller provides local control at the pedestal, with or without an ACP-8000P c

SP-2000/X-Y OperationUser Manual 2-11TargetingTargeting the pedestal is fundamental to the operation of the AutoCam system. However, targeting is init

ivTechnical SupportIf you are based in North, South or Central America and need technical support on the AutoCam system, contact Vinten Inc. at:709 Ex

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User Manual 3-13 Installation

SP-2000/X-Y Installation3-2 User ManualIntroductionThis chapter covers uncrating the pedestal, driving it off the skid and installing it into your sys

SP-2000/X-Y InstallationUser Manual 3-3Floor Preparation For Robotic PedestalsBefore you install the SP-2000/X-Y pedestals, make sure that the floor i

SP-2000/X-Y Installation3-4 User ManualRemoving The SP-2000/X-Y From Its CrateCAUTION: Do not try to push the pedestal off the base of the crate and d

SP-2000/X-Y InstallationUser Manual 3-54. Using two or more people, lift the ramp out of the top of the crate. Insert the two pins at the end of the r

SP-2000/X-Y Installation3-6 User ManualUnloading The Pedestal1. Twist clockwise on each of the three Emergency Stop Switches to release them (they wil

SP-2000/X-Y InstallationUser Manual 3-74. Plug the MCB controller cable into the Power/Data MCB connector on the pedestal. Set the Local/Remote switch

SP-2000/X-Y Installation3-8 User Manual7. Switch the Local/Remote switch on the MCB controller to Local. Set the Rotate switch on the MCB controller t

SP-2000/X-Y InstallationUser Manual 3-94. Continue with steps 3 through 9 above.After the pedestal is unloaded, and with this temporary power supply c

vWarrantyVinten, Incorporated (Vinten) warrants that its equipment shall be free of defects in material and workmanship for a period of twelve (12) mo

SP-2000/X-Y Installation3-10 User ManualMounting The Pan/Tilt Head & PayloadThe four screws to attach the head to the pedestal column should have

SP-2000/X-Y InstallationUser Manual 3-11MCB Controller MountingAfter the pan/tilt head is mounted, the MCB controller is mounted to a right angle bar

SP-2000/X-Y Installation3-12 User ManualPressurizing And Balancing The PedestalIt is recommended that three people be available for this procedure.DAN

SP-2000/X-Y InstallationUser Manual 3-132. Connect the input hose and regulator to the nitrogen tank. Close the regula-tor valve fully. Close the purg

SP-2000/X-Y Installation3-14 User ManualBalancing The PedestalBalancing can only be done with the full payload mounted.CAUTION: If the payload is chan

SP-2000/X-Y InstallationUser Manual 3-15Finishing Up1. Close the three T valves (turn CCW) at the ends of the fill hoses.2. Make sure the main valve o

SP-2000/X-Y Installation3-16 User ManualCalibrating The Collision BumpersIgnore this section if your pedestal has the electromechanical type of bumper

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SP-2000/X-Y Installation3-18 User ManualElectrical Installation And InterconnectionA typical AutoCam system configuration is shown below..1. Refer to

SP-2000/X-Y InstallationUser Manual 3-193. Install an E-STOP switch for each pedestal at a convenient location close to the joystick panel. If you are

viCopyrightThe Vinten Inc. AutoCam User Manual is copyrighted with all rights reserved. Under the copyright law, this manual may not be copied, in who

SP-2000/X-Y Installation3-20 User Manual8. Run the power/data cable from the power supply through the cable clamp on the pedestal base to provide stra

SP-2000/X-Y InstallationUser Manual 3-21Techflex Inc.50 Station RoadSparta NJ 07871Phone: +1 973-729-6253Fax: +1 973-729-9320You may want to include a

SP-2000/X-Y Installation3-22 User ManualRemoving The PayloadWARNING: ALWAYS lower the column to its minimum height, power down the pedestal and instal

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SP-2000/X-Y Installation3-24 User ManualRecrating The PedestalIf you do not have a crate, contact Vinten for a replacement.1. Use the MCB controller j

SP-2000/X-Y InstallationUser Manual 3-25Crating The Pedestal1. Place the base of the crate close to the pedestal, leaving room for the ramp.2. Using t

SP-2000/X-Y Installation3-26 User Manual11. Push the column down to its minimum height and disconnect the MCB controller from the pedestal control pan

User Manual 4-14 Maintenance And Repair

SP-2000/X-Y Maintenance And Repair4-2 User ManualSafetySafety issues including important warnings, risks and related topics a re covered in Chapter 1

SP-2000/X-Y Maintenance And RepairUser Manual 4-3Other Important Information1. To avoid personal injury, always exercise caution when working in the v

Table Of ContentsviiSP-2000/X-Y Pedestal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iiSafety . . . . . . . . . . . . . .

SP-2000/X-Y Maintenance And Repair4-4 User ManualPinch PointsParticular care should be exercised around possible points where you could get pinched, s

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SP-2000/X-Y Maintenance And Repair4-6 User ManualRoutine MaintenanceThe SP-2000/X-Y is a highly reliable and stable product. Many of the mechani-cal

SP-2000/X-Y Maintenance And RepairUser Manual 4-7• A more aggressive product called “Oil-Flo” is available from Titan Chemical (1-800-475-3300 or 1-41

SP-2000/X-Y Maintenance And Repair4-8 User ManualE-STOP Switch OperationFor obvious safety reasons, it is essential that the E-STOP switches at the co

SP-2000/X-Y Maintenance And RepairUser Manual 4-9Removing The CoversThe North Cover1. Press the Stop button to power down the pedestal2. Use a 3/16” h

SP-2000/X-Y Maintenance And Repair4-10 User ManualThe West Wheel Cover1. Use a 3/16” hex key to remove the direction indicator for the West wheel.2. U

SP-2000/X-Y Maintenance And RepairUser Manual 4-11The East Wheel Cover1. Use a 3/16” hex key to remove the direction indicator for the East wheel.2. U

SP-2000/X-Y Maintenance And Repair4-12 User ManualReplacing The CoversInstall the East and West covers first and then install the North cover.1. Have

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Table Of ContentsviiiPowering Up The SP-2000/X-Y . . . . . . . . . . . . . . . . . . . . . . . . . . 2–4Powering Down . . . . . . . . . . . . . . . .

SP-2000/X-Y Maintenance And Repair4-14 User ManualCleaning The Target SensorsFor consistent, accurate targeting, it is important to keep the sensors c

SP-2000/X-Y Maintenance And RepairUser Manual 4-15North SensorsWest Sensors

SP-2000/X-Y Maintenance And Repair4-16 User ManualCleaning The Slip RingsIt is important to keep the slip rings on each wheel assembly clean in order

SP-2000/X-Y Maintenance And RepairUser Manual 4-173. Use a dry cotton swab (Q-Tip) or one moistened with 91% pure (or greater) Isopropyl Alcohol (typi

SP-2000/X-Y Maintenance And Repair4-18 User ManualExamining The WheelsA fully loaded pedestal can weigh up to 845 lb (384 kg). Therefore, it is essen

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SP-2000/X-Y Maintenance And Repair4-20 User ManualCylinder ReplacementWhen you check the column balance, if you find that gas needs to be added fre-qu

SP-2000/X-Y Maintenance And RepairUser Manual 4-216. Install the replacement cylinder.7. Install the top plate and tighten the four screws in the plat

SP-2000/X-Y Maintenance And Repair4-22 User ManualElectronics RepairService PhilosophyServicing is supported at three levels by Vinten Inc. after the

SP-2000/X-Y Maintenance And RepairUser Manual 4-23WARNING: Some maintenance procedures must be per-formed with the pedestal and head powered. There is

Table Of ContentsixCustomer Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3Pedestals And Heads Can Start Un

SP-2000/X-Y Maintenance And Repair4-24 User ManualCalibrationCollision Bumpers All four detectors are connected to the detector circuit board mounted

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SP-2000/X-Y Maintenance And Repair4-26 User ManualTarget Sensor CalibrationThe calibration pots and indicators for the sensors are on the Dolly Board.

SP-2000/X-Y Maintenance And RepairUser Manual 4-27If you are calibrating the sensors but not cleaning them, remove the window in the North cover and s

SP-2000/X-Y Maintenance And Repair4-28 User Manual12. Positions 4,5,6 on SW2 are for the three North sensors (the silkscreen on some dolly boards may

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SP-2000/X-Y Maintenance And Repair4-30 User ManualTheory Of OperationSystemRefer to the Dolly Wiring diagram in the drawings file for a block diagram

SP-2000/X-Y Maintenance And RepairUser Manual 4-31Battery Pack and Power ManagementThe Battery Pack board manages the power to the pedestal. When the

SP-2000/X-Y Maintenance And Repair4-32 User ManualBattery BypassIn the event of a battery failure, you can use the following battery bypass proce-dure

SP-2000/X-Y Maintenance And RepairUser Manual 4-3310. Power up the pedestal for temporary operation without battery back up.